Honeywell TC-CCR013 Replacement for C300 Series

Product Overview

Honeywell TC-CCR013 Replacement for C300 Series: Seamless Transition & Legacy System Upgrade

The Honeywell TC-CCR013 is the Redundant Network Interface Module designed for the Experion PKS C300 Controller platform — one of the most widely deployed Distributed Control System (DCS) architectures in refining, petrochemical, power generation, and continuous process industries. As aging C300 systems approach end-of-support milestones and original TC-CCR013 units become increasingly difficult to source through standard channels, facilities face mounting pressure to secure verified replacement modules without triggering a full system overhaul.

TOPNLMS supplies the TC-CCR013 as a direct drop-in replacement for failed or end-of-life units within existing Experion PKS C300 controller assemblies. Each module is sourced from verified supply chains, inspected prior to dispatch, and backed by a 12-month warranty — giving procurement engineers and plant maintenance teams the confidence to act quickly when a critical DCS node goes offline.

The TC-CCR013 provides the redundant FTE (Fault Tolerant Ethernet) network interface that allows the C300 Controller Module (TC-CCF01) to maintain continuous communication across the Experion PKS control network. In a redundant configuration, the primary and secondary C300 controllers each rely on their respective TC-CCR013 modules to synchronize state data and ensure bumpless failover. Replacing a degraded TC-CCR013 without disturbing the live controller requires careful attention to FTE port mapping, chassis slot assignment, and firmware compatibility — all of which are addressed in the retrofit guidance below.

When migrating from older Honeywell TDC 3000 or PlantScape systems to the Experion PKS C300 architecture, the TC-CCR013 is a mandatory component in the new controller assembly. Facilities that previously relied on the HPMM (High Performance Multifunction Module) or the AM (Application Module) for process control will find that the C300 platform’s modular design — combining the TC-CCF01 controller, TC-CCR013 redundancy module, and TC-FPCXX I/O link modules — offers a substantially reduced footprint in the control cabinet while maintaining backward compatibility with existing field wiring through HLAI, LLAI, and AO termination assemblies.

For sites running mixed-generation Experion PKS hardware, the TC-CCR013 is fully compatible with the standard C300 chassis and can coexist in the same cabinet with TC-IOLI01 I/O Link Interface Modules, TC-PCIC01 PCI Communication Modules, and Series C Power Supply units. The FTE network ports on the TC-CCR013 use standard RJ-45 connectors and support 100 Mbps full-duplex operation, making integration with existing plant Ethernet infrastructure straightforward. No special cabling or media converters are required in most retrofit scenarios.

From a programming and configuration standpoint, replacing a TC-CCR013 does not require re-downloading the control strategy from Experion PKS Builder. The C300 controller retains its configuration in non-volatile memory on the TC-CCF01 module. After installing the replacement TC-CCR013 and restoring power, the controller will automatically re-establish FTE redundancy and resume normal operation. Maintenance engineers should verify redundancy status in the Experion PKS Station display and confirm that both primary and secondary network paths show “Active” before returning the loop to automatic mode.

Procurement teams sourcing TC-CCR013 units for planned maintenance shutdowns or emergency replacements can expect same-day quotation, export documentation (including commercial invoice and packing list), and air freight dispatch from our Xiamen warehouse within 1–3 business days of order confirmation. Units are individually packed in anti-static packaging with foam cushioning to meet international air freight handling standards.

Compatibility Comparison Table

Seamless Upgrade Solutions

A successful TC-CCR013 replacement or C300 system migration rarely involves a single module in isolation. In practice, maintenance teams and system integrators working on Experion PKS C300 upgrades will encounter a cluster of interdependent components that must be evaluated together to ensure a smooth transition with minimal process disruption.

The TC-CCF01 C300 Controller Module is the primary compute unit that pairs directly with the TC-CCR013. In redundant controller configurations, two TC-CCF01 modules occupy adjacent chassis slots, each connected to its own TC-CCR013 redundancy module. When sourcing a replacement TC-CCR013, it is prudent to verify the firmware revision of the installed TC-CCF01 to confirm compatibility with the replacement module’s firmware baseline.

I/O connectivity in C300 systems is managed through TC-IOLI01 I/O Link Interface Modules, which bridge the C300 controller to remote I/O cabinets housing HLAI (High Level Analog Input), LLAI (Low Level Analog Input), and AO (Analog Output) modules. During a TC-CCR013 swap, the I/O link remains active and field signals continue to be processed by the surviving controller — a key advantage of the redundant architecture that eliminates the need to take the process offline.

For sites that also need to refresh their field termination infrastructure, TC-FPCXX series Field Power Conditioner modules and associated termination assemblies are commonly sourced alongside the TC-CCR013 to complete a cabinet-level refresh. Similarly, TC-PCIC01 PCI Communication Interface Modules may be required if the upgraded C300 node needs to interface with legacy Honeywell Data Hiway or UCN networks during a phased migration from TDC 3000.

Power integrity is critical in any DCS cabinet upgrade. Series C Power Supply units (such as the TC-PRS021 or TC-PRS023) should be inspected and replaced if they show signs of aging, as a degraded PSU is a common root cause of intermittent TC-CCR013 communication faults. Replacing the PSU in the same maintenance window as the TC-CCR013 eliminates a potential callback.

For facilities migrating operator interface infrastructure in parallel, Honeywell Experion PKS Stations running on dedicated workstations communicate with the C300 network via the FTE switch layer. Ensuring that the plant FTE switches (typically Cisco IE series or Honeywell-qualified equivalents) are correctly configured for the redundant FTE topology is a prerequisite for TC-CCR013 commissioning. Programming cables and Experion PKS Builder software licenses may also be required if the migration involves re-engineering any control strategies on the TC-CCF01.

Retrofit Guidance FAQ

Q: Can I replace the TC-CCR013 while the C300 controller is online?
A: In a fully redundant C300 configuration (primary + secondary TC-CCF01 each with a TC-CCR013), it is possible to replace the TC-CCR013 on the secondary controller while the primary remains in control. The system will operate in simplex mode during the swap. Always confirm with your site safety procedures and Experion PKS documentation before performing hot-maintenance on a live DCS node.

Q: Do I need to re-download the control strategy after replacing the TC-CCR013?
A: No. The control strategy resides in the TC-CCF01 controller module’s non-volatile memory. Replacing the TC-CCR013 does not erase or affect the loaded configuration. After installation, the controller will automatically re-synchronize redundancy state across the FTE network.

Q: What firmware version does the replacement TC-CCR013 carry?
A: TOPNLMS supplies TC-CCR013 modules compatible with Experion PKS R310 through R500 and later releases. Please provide your installed Experion PKS release version at the time of inquiry so we can confirm firmware alignment before dispatch.

Q: Is the physical form factor identical to the original?
A: Yes. The TC-CCR013 replacement is dimensionally identical to the original Honeywell-manufactured unit. No chassis modification, bracket adaptation, or cable extension is required. The module slots directly into the designated C300 chassis position.

Q: What communication protocols does the TC-CCR013 support?
A: The TC-CCR013 supports Honeywell’s Fault Tolerant Ethernet (FTE) protocol, which is the proprietary redundant Ethernet implementation used across the Experion PKS control network. Standard TCP/IP is used at the physical layer (100 Mbps, RJ-45), making the module compatible with standard plant Ethernet infrastructure.

Q: Can the TC-CCR013 be used in a non-redundant C300 configuration?
A: The TC-CCR013 is specifically designed for redundant C300 controller assemblies. In a simplex (non-redundant) C300 installation, the TC-CCR013 slot may be left unpopulated or used for other purposes per the Experion PKS hardware configuration guide. Contact our technical team for configuration-specific guidance.

Q: What is the lead time and shipping method?
A: In-stock units are dispatched within 1–3 business days from our Xiamen warehouse via DHL Express, FedEx International Priority, or TNT, depending on destination. Air freight tracking is provided upon dispatch. Emergency same-day dispatch is available for confirmed orders received before 14:00 CST.

Warranty Assurance

Every TC-CCR013 supplied by TOPNLMS is covered by a 12-Month Warranty from the date of shipment. Our pre-shipment inspection process includes visual examination, connector integrity verification, and functional bench testing where applicable. Units that fail to perform as specified within the warranty period are eligible for replacement or full refund — no restocking fees, no extended RMA delays.

Our after-sales response commitment: warranty claims are acknowledged within 24 hours of submission. Replacement units for confirmed warranty cases are dispatched within 3 business days. We maintain reserve stock of high-demand Experion PKS C300 components specifically to support warranty replacement obligations without lead-time delays.

For procurement teams requiring documentation, we provide a Certificate of Conformance, commercial invoice, and packing list with every shipment. Export compliance documentation for cross-border shipments is prepared in accordance with applicable trade regulations. All units are shipped in anti-static, foam-cushioned packaging rated for international air freight handling.

TOPNLMS has been supplying verified industrial automation components to maintenance teams, system integrators, and EPC contractors across Asia, the Middle East, and Europe since our founding. Our focus on DCS and PLC spare parts for critical process industries means we understand the urgency and precision that plant maintenance demands. When your C300 system needs a TC-CCR013, we are ready to respond.