B&R 5PC810.SX01-P00 Replacement for APC810 Series

Product Overview

B&R 5PC810.SX01-P00 Replacement for APC810 Series: Smooth Transition from Legacy Systems

The B&R 5PC810.SX01-P00 is a fanless industrial panel PC belonging to B&R’s Automation PC 810 (APC810) platform — one of the most widely deployed embedded computing solutions in process automation, machine control, and factory automation environments across Europe and Asia. As B&R continues to evolve its product roadmap, many facilities running legacy APC810 configurations are now facing end-of-life notices, discontinued spare parts, and increasing pressure to modernize their control infrastructure without triggering full-line shutdowns.

At TOPNLMS, we specialize in sourcing, testing, and supplying verified replacement and upgrade units for the 5PC810.SX01-P00 and the broader APC810 family. Whether you are replacing a failed unit on an active production line, building a spare parts buffer, or executing a phased migration from an older B&R system, our stock is pre-tested, fully documented, and ready to ship from Xiamen within 24–48 hours of order confirmation.

Compatibility Comparison Table

Seamless Upgrade Solutions

A successful migration from a legacy B&R APC810 system to the 5PC810.SX01-P00 rarely involves swapping the panel PC in isolation. In practice, field engineers must account for the full control architecture surrounding the unit. During commissioning, the 5PC810.SX01-P00 is typically installed alongside or in place of components such as the B&R 5PC820 (the next-generation APC820 panel PC for higher-performance applications), the 5E9000.10 compact flash memory card used for OS and project storage, and the 5ACPCI.ETH01-00 Ethernet interface card for expanded network connectivity within the same APC810 chassis.

On the I/O side, the replacement process often requires verifying compatibility with existing B&R X20 Series I/O modules — particularly the X20AI4622 analog input module and X20DO9322 digital output module — which communicate with the APC810 via the POWERLINK fieldbus backbone. If the legacy system used an older X67 Series remote I/O configuration in IP67-rated field enclosures, the 5PC810.SX01-P00 maintains the same POWERLINK master capability, preserving the existing network topology without requiring re-addressing or re-wiring of field nodes.

Communication infrastructure is another critical consideration. Many APC810 installations interface with third-party SCADA systems or PLCs via Profibus DP or Modbus TCP. The 5AC901.IETH-00 interface module and 5ACPCI.FBUS-00 Profibus card are commonly retained during migration, as the 5PC810.SX01-P00 supports the same PCI expansion slots and communication stacks. For facilities transitioning from serial RS-232 or RS-485 legacy instruments, the onboard COM ports on the 5PC810.SX01-P00 eliminate the need for external serial converters in most configurations.

Power supply compatibility is straightforward: the 5PC810.SX01-P00 operates on 24 VDC, consistent with the B&R 0PS1200.1 and similar panel-mount power supply units already installed in most APC810 control cabinets. No rewiring of the DC bus or fuse protection circuits is required in standard installations.

For HMI continuity, sites running B&R Power Panel T50 or Power Panel C70 operator terminals connected to the APC810 via Ethernet or POWERLINK can retain their existing HMI projects with minimal adaptation, as the 5PC810.SX01-P00 preserves the same runtime environment and OPC UA server configuration.

Retrofit Guidance FAQ

Q: Can I reuse the existing wiring harness and terminal blocks when replacing with the 5PC810.SX01-P00?
A: Yes. The 5PC810.SX01-P00 uses the same 24 VDC power input connector and maintains identical USB, RS-232, and Ethernet port positions as the SX01 slot configuration. In most installations, the existing wiring harness can be reconnected without modification. Verify connector pinout against the B&R hardware installation manual (HW version matching your chassis revision).

Q: Do I need to re-flash or reinstall the Automation Studio project after replacement?
A: If the original project was stored on a 5E9000.10 CompactFlash card, the card can be transferred directly to the replacement unit. If the project was stored on the internal flash, a backup via Automation Studio’s Transfer Center is required before swapping the unit. Project compatibility between APC810 hardware revisions is generally maintained within the same Automation Studio 4.x branch.

Q: Is the POWERLINK network topology affected during the swap?
A: No. The 5PC810.SX01-P00 retains the same POWERLINK master node address and cycle time configuration. X20 and X67 I/O nodes do not require re-addressing. Confirm the POWERLINK Managing Node (MN) configuration in Automation Studio before powering up the replacement unit.

Q: What if my legacy system uses Profibus DP to communicate with third-party drives or sensors?
A: The 5PC810.SX01-P00 supports Profibus DP via the 5ACPCI.FBUS-00 expansion card, which fits the same PCI slot in the APC810 chassis. GSD files and Profibus node addresses are preserved. No changes to the field device configuration are required.

Q: How much physical space does the replacement require in the control cabinet?
A: The 5PC810.SX01-P00 is a direct mechanical replacement for the SX01 slot in the APC810 chassis. Panel cutout dimensions are identical. No cabinet modification, additional DIN rail space, or thermal management changes are required for standard fanless installations.

Q: What is the lead time and shipping arrangement?
A: Units in stock ship from Xiamen within 24–48 hours of order confirmation. International shipments are dispatched via DHL Express or FedEx International Priority. Estimated transit time to most destinations in Europe, Southeast Asia, and the Middle East is 3–5 business days.

Warranty Assurance

Every 5PC810.SX01-P00 unit supplied by TOPNLMS is covered by a 12-month warranty from the date of shipment. Prior to dispatch, each unit undergoes a multi-point outgoing inspection that includes power-on verification, POST completion check, I/O port functional test, and communication interface validation. Units that do not pass inspection are quarantined and not shipped.

In the event of a warranty claim, TOPNLMS provides a replacement unit or full refund within the warranty period, subject to inspection of the returned item. Our after-sales response target is 24 hours for initial acknowledgment and 72 hours for resolution proposal. Replacement units are dispatched with priority shipping at no additional cost to the buyer.

For procurement teams requiring documentation, we can provide test reports, packing lists, and commercial invoices in English or Chinese upon request. All units are shipped with ESD-protective packaging and humidity indicator cards to ensure safe transit.

For volume orders, long-term supply agreements, or urgent emergency replacements, contact our technical sales team directly.